I know that trying to mill with a drill press is a big no-no, but I did some light work with my press and a Harbor Freight X-Y vice. I first cut … Footpeg fabrication continuesRead more
Ducati engine damage
The crankcase mounting boss is borked in the exact same place as my spare set of cases, but seems weldable. Here’s somebody else’s take on how to fabricate and weld the repair. … Ducati engine damageRead more
Engine located
I located a Ducati 2004 Monster 620 motor locally that I was able to pick up pretty cheaply. I got the engine, swingarm, throttle bodies, airbox, ignition components, clutch line and master … Engine locatedRead more
Pegs & foot control progress
I’m using my usual “paper template and spray glue” fabrication method on the pegs and foot controls, which has served me surprisingly well.Here you can see the doubled, inner- and outer-plate construction, … Pegs & foot control progressRead more
Mounting footpeg plates
I have mounted the inner side plates for the foot controls. I had to grind down the frame a tiny bit to get the right side to lie flush, but they seem … Mounting footpeg platesRead more
Foot control fabrication
Both outer plates have been cut down and drilled. With the pedals and pegs in place, I sat on the bike and was relieved to find my feet in a more-than-okay position. … Foot control fabricationRead more
Another BSA tank
I broke down and ordered a re-pop BSA tank from India. As I was preparing to do electrolytic rust removal on the banged up original I already paid too much for, I … Another BSA tankRead more
Kickstarter modification
The photos in my most recent post show the lower clamp off the ATC250R kickstarter already chopped off. The next step was to turn down the Bultaco kickstarter arm to a 10 … Kickstarter modificationRead more
Kickstarter design
As I am working out my footpegs and foot controls, one additional requirement is to provide clearance for the kickstarter. There is no way a stock Bultaco kickstart arm will work. As … Kickstarter designRead more
Progress photo
I rolled it outside briefly and took a picture of its current status, to keep me motivated and record my progress.