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Benelli 250R

Fitting the quirky two-stroke, air-cooled single from the first-gen Honda ATC250R into a Benelli 2C frame.
NOTE: I am assembling this as a non-running static display only.

Benelli steering stem fitment
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  • Benelli 250R

Benelli steering stem fitment

February 24, 2025February 24, 2025

I was able to send a couple of hours in the shop working on the Benelli. I started by checking off one minor task, filing and dressing the brake drum. As regular … Benelli steering stem fitmentRead more

Rear tire installed
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  • Benelli 250R

Rear tire installed

February 21, 2025February 21, 2025

At first, the Benelli’s Bridgestone front wheel and Yamaha YM2C rear wheel seemed to have similar amounts of rust. However, after soaking in rust remover, the pitting and corrosion on the rear … Rear tire installedRead more

Stock Benelli swingarm
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Stock Benelli swingarm

February 19, 2025February 19, 2025

I’ve decided to transfer the Yamaha SR250 swingarm I bought for the Benelli over to the Montesa frame I recently purchased. The SR swingarm would need some significant re-work to fit the … Stock Benelli swingarmRead more

Rim rust clean-up
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  • Benelli 250R

Rim rust clean-up

February 11, 2025February 11, 2025

I started cleaning up the Bridgestone front wheel I bought for the Benelli/ATC250R. Since it’s not going to be a running bike, I can’t justify new rims, and I doubt I would … Rim rust clean-upRead more

Yamaha Rear Wheel
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Yamaha Rear Wheel

February 12, 2024January 1, 2025

I picked up a rear wheel for the Benelli/ATC250R hybrid. It’s from a Yamaha YM2C Big Bear 305 scrambler, but the same wheel and brake was common to a lot of ’60s … Yamaha Rear WheelRead more

Front Brake Woes
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Front Brake Woes

February 4, 2024January 1, 2025

Well, it took me about two hours of effort to get the Bridgestone 175 front brake apart, but I was (reasonably) successful. The culprit I had been fighting against was sand. Not … Front Brake WoesRead more

James Sports Captain magazine article
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  • Benelli 250R

James Sports Captain magazine article

February 1, 2024January 1, 2025

Since the James Sports Captain circa ’61-’62 is my design inspiration for this bike, I ordered a tattered copy of The Motor Cycle from England that had a news article from the … James Sports Captain magazine articleRead more

Wheel Selection
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  • Benelli 250R

Wheel Selection

February 1, 2024January 1, 2025

I decided I really want to lean into the pseudo-retro look for the Benelli/ATC250R. That means wire wheels and drum brakes. So the 19″ cast Virago wheel goes back in the parts … Wheel SelectionRead more

Front forks and steering clamps
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  • Benelli 250R

Front forks and steering clamps

January 20, 2024January 1, 2025

Since I had previously determined that the aftermarket bearing cups I purchased could not accommodate a steering stem diameter larger than 26mm, I picked up a set of Honda XR200R triple clamps. … Front forks and steering clampsRead more

Visual musings
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  • Benelli 250R

Visual musings

December 22, 2023February 25, 2025

With The Bride essentially complete, my thoughts have turned to the other bikes in my garage. The order of attack is Bultakenstein first, of course, then the Aermacchi-Ducati Special. The Benelli/Honda ATC250R … Visual musingsRead more

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